Painting Process for Boeing:
- Primer
BMS 10-11 Type I: BAC 5736
- Topcoat BMS 10-11 Type II: BAC 5736
- Epoxy Primer BMS 10-79: BAC 5882
Painting Process for Airbus:
- Structural Paints: AIPI 05-02-009
- Structural Paints: AIPS 05-02-009
- Primer(P60-A): APB 4-1123
- Topcoat (F70-A): ABP 4-2130
- Polyurethane Finish: ABP 4-2364
NDT Specification for Boeing:
- Liquid Penetrant Inspection: BAC5423, BSS7039
NDT Specification for
Airbus:
- Liquid Penetrant Inspection: ABP 6-5230, AITM 6-1001
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Shot Peening for Boeing:- Robotic Shot Peening: BAC 5730
- Self-Contained Shot peen (Flapper penning) for Boeing : BAC5730-2
Shot Peening for Airbus:
- Robotic Shot Peening:
AIPI 02-02-004, AIPS 02-02-004
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Laboratory testing:
Roughness
- Roughness Tester: BACD2079
Chemical solution analysis- Auto Titration: AITM3-0030
- pH Meter: AITM3-0032
- Conductivity Meter: AITM3-0035
- Inductively Coupled Plasma (ICP): AITM3-0038
- UV Spectrophotometer: ISO11885
Corrosion- Salt Spray Testing Machine: ISO9227
- Microscope 1X – 4.5X: ASTM B-117
Paint adhesion- Cross Cut Adhesion Test Kit: ISO2409
- Magnification 3X:
ISO2409
IGA (Intergranular Attack) & EGP (End Grain Pitting) Micro Structure- Grinding Machine: ASTM F2111
- Cutting Machine:
ASTM F2111
- Microscope 5X-100X:
ASTM F2111
Coating weight
- Digital Weight Balance: ASTM B-137
Coating thickness- Coating Thickness Gauge: ISO2808
Chemical Processing for Boeing:
- Pre-Penetrant Etching: BAC 5786
- Anodizing Process: Boric-Sulfuric Anodizing (BSA): BAC 5632
- Chemical Conversion Coating (Alondine1200S): BAC 5719
Chemical Processing for Airbus:
- Pre-Penetrant Etching: APB 8-2297
- Anodizing Process: Tartaric-Sulfuric Anodizing (TSA): AIPI 02-01-003, AIPS 02-01-003
- Chemical Conversion Coating (Alondine1200S): ABP 1-5057, AIPI 02-05-001, AIPS 02-05-001
Chemical Processing for Zodiac Aerospace:
- Chemical Conversion Coating: EPS 2018
Assembly Process for Boeing:
- SEALING, GENERAL:
BAC5000
- INSTALLATION OF PERMANENT FASTENERS:
BAC5004
- Fastener Installation in Composite Structures: BAC5063
- ELECTRICAL BONDING:
BAC5117
- PART MARKING:
BAC5307
- BEARING INSTALLATION AND RETENTION: BAC5435
Assembly Process for Airbus:
- RIVETING WITH BLIND NUT PLATE RIVETS: ABP 2-1065
- MANUAL RIVETTING WITH PREFORMED SOLID RIVETS: ABP 2-1072
- SHRINK FITTING OF BOLTS BUSHES PINS AND OTHER FASTENING PARTS: ABP 2-2082
- APPLICATION OF SEALANT FOR INTEGRAL FUEL TANKS: ABP 4-5141
- APPLICATION OF SEALANT FOR GENERAL AIRCRAFT STRUCTURE: ABP 4-5142
- ELECTRICAL BONDING OF METALLIC MATERIAL ASSEMBLY METHOD: ABP 7-1245
- BONDING OF BUSH, BALL BEARING AND SPHERICAL BEARINGS: ADET 0033
- INSTALLATION OF BALL BEARING, SPHERICAL BEARING AND BUSHING BY STAKING: ADET 0191
- STRUCTURAL RIVETING: ADET 0078
- APPLICATION OF SEALANT: ADET 0082
- ELECTRICAL BONDING PROCESSES: ADET 0114
- INSTALLATION OF TIGHT FIT BUSHES: ADET 0173
- Preparation of Holes in Metallic Materials for Fastening: AIPS 01-02-003
- Torque tightening of screws, bolts and nuts: AIPS 01-02-008
- General assembly and installation of fasteners: AIPS 01-02-017
- Installation of bearings, spherical bearings and bushes by swaging: AIPS 03-03-012
- Sealing of aircraft structure: AIPS 05-05-001
- Surface protection of fasteners and sealants by application of paint: AIPS 05-05-003
- Wet installation of fasteners: AIPS 05-05-004
- Electrical Bonding: AIPS 07-01-006
- Electrical bonding connections resistance measurement: AITM 6-9008
- COLD BONDING OF BUSHES-BALL BEARINGS-SPHERICAL BEARING: IPDA 77-01
Assembly Process for Zodiac:- LOCTITE ANAEROBIC ADHESIVES AND SEALANT log print: EPS-0001
- LOCTITE CYANOACRYLATE ADHESIVES SUPERGLUE _Log Print: EPS-0003
- ADHESIVES NON STRUCTURAL log print: EPS-0006
- NON STRUCTURAL BONDING USING 3M VHB DOUBLE SIDED TAPE: EPS-0022
- USE AND APPLICATION OF NON-STRUCTURAL ADHESIVE: EPS-0034
- BLIND RIVETS POP: EPS-3000
- METHODS OF MARKING PARTS AND ASSEMBLIES: EPS-3009
- APPLICATION OF HOOK AND LOOP FASTENINGS: EPS-3039
- TORQUE TIGHTENING OF THREADED FASTENERS: EPS-3089
- INSTALLATION OF HELICAL COIL SCREW THREAD INSERTS: EPS-3090
- EARTH STUD HEX HEAD PARTS SELECTION: EPS-4010
- ELECTRICAL GROUNDING AND BONDING: EPS-4072
- ELECTRICAL FAYING SURFACE BONDS: EPS-4097
